Physical products
Mass-manufactured hard and soft goods, from concept through tooling.
Projects
Product systemsCase study
Kelty Micro Chair
- Consumer and outdoor
A camp chair that unfolds itself instead of being assembled. Asked to model Kelty's concept, I replaced its many moving pivots with one larger central hub, then proved the motion in Fusion 360 and 3-D printed prototypes.
Product systemsCase study
Neuromodulation Charging System
- Featured
- Medical devices
- Injection molding
A redesign of how patients recharge an implanted neurostimulator, treated as one product system: paddle, power pack, belt, and charging feedback. The paddle's final industrial design went to Engineering as two options before organizational limits stopped the work. Includes the Next Gen POP patient handheld concepts.
Product systemsCase study
COG Low-Profile EDC Sling
- Consumer and outdoor
- Cut and sew
A slim sling bag I designed for my own work travel, refined over a year of prototypes on my own sewing machines, then turned into a spec pack for production. PTS sells it as the Covert Operations Gear (COG) Low-Profile EDC Bag.
Product systemsCase study
Cradl Case
- Featured
- Consumer and outdoor
- Injection molding
Dual-density iPhone and iPad cases for a first-time founder team, with sides that drop away so edge swipes still work. Designed in under a year for a CES launch; the drop-down sides became six US utility patents that name me as an inventor.
Product systemsCase study
XTM® Modular Grip System
- Featured
- Defense and public safety
- Injection molding
A hand stop kit and textured rail covers that lock together with one snap-on interface, so grip, index, and cover work as one configurable system on a Picatinny rail. Seven US design patents; both products are still sold by Magpul.
Product systemsCase study
Maglink®
- Featured
- Defense and public safety
- Injection molding
A two-piece polymer coupler that clamps two PMAGs together for a fast reload, molded four sets per shot. Designed end to end, it passed drop testing on the first try and is still sold by Magpul 14 years after launch.
Physical products
PNE Connector Block
- Featured
- Medical devices
- Injection molding
Inexpensive intraoperative lead placement testing header for percutaneous nerve evaluation.
Physical products
Kodo Product Process
- Education and children
Stage-gate product development process and worksheets for a children's learning-products maker.
Physical products
Kodo Instruction Sets: Ramp Cart and Cozy Cubby
- Education and children
Flat-pack assembly instructions for two Kodo Kids classroom products: a mobile ramp cart and a hexagonal cubby.
Physical products
ColdQuanta ONR Cart
- Scientific instruments
Photoreal renders, front-panel graphics and an ion pump controller concept for a portable cart that carries ultracold-atom optics and their control electronics.
Physical products
ColdQuanta Displays and Sign
- Scientific instruments
Exhibit hardware for a quantum-technology company: a glass-cell display stand, desktop display and building sign concepts.
Physical products
Remington Stock Concepts
- Defense and public safety
Marker concept sketches for adjustable, folding and skeleton rifle stocks.
Physical products
Fixed Carbine Stock
- Defense and public safety
- Injection molding
Inexpensive, fixed, non-collapsing stock.
Physical products
MS3 Sling
- Defense and public safety
- Cut and sew
Rapidly adjustable and configurable weapon sling system.
Physical products
Bipod Adapter and MOE Rail Sketches
- Defense and public safety
Sketch studies for a bipod adapter and a MOE rail attachment.
Physical products
Kerberos
- School project
- Defense and public safety
- Consumer and outdoor
- Cut and sew
Tactical laptop messenger bag designed to carry a concealable firearm inconspicuously in public.
Physical products
Tea Mug
- School project
- Consumer and outdoor
Tea mug with a leakproof infuser lid, a microwaveable glass liner, an insulating sleeve and a tea timer.
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